Packing packing machine Pastpak-4L

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Description:

The packing packing machine of "Pastpak - 4L" represents single 4 - row system. Four glasses (on one carriage) are filled for one step. Speed of operation of the machine makes 25 steps/min. (100 glasses/min. or the 6000th glasses/hour).

The machine design is calculated on ensuring the maximum access to executive knots and adapted for practical application in the conditions of dairy plants of the Russian Federation and the CIS countries.

The design is calculated on work in conditions - the increased humidity. All basic elements of drives are placed in a framework under a transport chain of movement of carriages and protected by "plating". Fastening of knots is carried out to a car framework (without use of the support plate).

All details which are in contact with a product or cleaners and also working zones and the case of the car, are made of stainless steel (AISI 304 and AISI 316) and are steady against action acid (including 3% hydrogen peroxide solution) and alkaline environments.

The electromechanical drive of movement of carriages (the drive of the main movement) - the batcher drive - the drive a traverse of mechanisms of a sjem of glasses, installations of a cover - "blowup" and raising of glasses under the mechanism of unloading of glasses on the taking - away conveyor pneumatic.

The drive of the main movement ensures functioning of the car with a set of carriages for a round monoglass. At the same time, the specified carriages are installed on chains of transport system. The drive of the main movement ensures functioning of the car with a single step (movement of one carriage) and a double step (movement of two carriages without stopping).

The dosing system consists of volume and piston batchers and Khopyor (hoper). The design of the dosing system provides its cleaning by means of a CIP sink (CIP station the Customer provides). Sterilization of the dosing system is made according to the SIP program. Giving of service environments (saturated water vapor) for carrying out SIP sterilization is provided by the Customer. Cooling of the dosing system after SIP sterilization is made due to supply of the saturated water vapor cooled in the heat exchanger. The design of Khopyor provides supply of sterile air in free volume over a product mirror. Sterilization of the obespolazhivayushchy filter (provides supply of sterile air) is carried out by saturated water vapor. Management of the mode of SIP sterilization of the dosing system and sterilization of the obespolazhivayushchy filter is made from the car of packing and packing "Pastpak - 4L". Management of the mode of a CIP sink is made from the control panel by process.

Bactericidal processing of glasses and "platinok" from aluminum foil is made by UF - radiation.

The working zone from - the block of ultra - violet processing (UF) of glasses (inclusive) to the laying mechanism (with function of a zashchelkivaniye on a glass flange) a plastic cover - "blowup" (inclusive) is in a protective chamber. The chamber is equipped with doors for access to executive mechanisms of the car. The chamber has devices for giving in the disinfected air and a nozzle for dispersion _{of H2O2}for the purpose of implementation of sterilization of an internal surface.

Greasing of ball - bearings of transport system, chains of transport system, - chains of the mechanism of delivery of glasses on the taking - away conveyor, the directing elevators is carried out from station of the centralized greasing. Control of the periods of greasing is exercised from the controller of the car packing and packing.

The pneumoequipment includes the block of preparation of air, a pnevmoostrovov (Clean Design, type 15 - FESTO) and pneumatic cylinders - actuation mechanisms.

The vacuum system includes vacuum pumps (or ejectors), receivers and electronic sensors of control of vacuum.

The electric equipment is installed in the car and in an electrocase (it is located separately from the car at distance 1,5? 3 m).

The vehicle is operated the PLC controller. The panel of the operator is located on an electrocase door. On demand, the operator panel can be installed on a framework of the car packing and packing.

The software of the Pastpak - 4L car ensures functioning of the car in three modes:

• automatic work (packing of a product and test mode).
• manual (step) mode (packing of a product).
• the adjustment mode (independent management of each executive element of the car is provided).

Transfer of an emphasis of elevators to the necessary height of knots of the mechanism of delivery of glasses, the container elevator under the mechanism of laying of a cover - "blowup" and the elevator of a container under the mechanism of delivery of glasses is carried out depending on the chosen container format.

The car packing and packing "Pastpak - 4L" has certificates of quality, a gigiyenichnost and compliance Rostest.

Technical characteristics