Power-saw bench disk one-saw SK-1200 M-01

Power-saw bench disk one-saw SK-1200 M-01
Diameter of a log: 750 mm Power: 45 kW Productivity: 2-3 m3/hour

It is intended for longitudinal sawing up of logs and receiving qualitative timber with high precision of the sizes.

 - Distinctive features:

High productivity -

The machine does not demand sorting of logs -

The machine does not demand the base -

Individual cutting of a log -

Fast installation on the sawn amount of preparation -

High precision of the geometrical sizes -

Fast self-sufficiency -

Is included in the basic package of delivery struzhkootsos!

Advantages of the machine:

High speed of a pileniye and as a result rather high efficiency. The beginning sawyer will give - 6 cubic meters of cut timber, skilled - 15 cubic meters for the 8th hour shift. Productivity strongly depends on automation of the okolostanochny equipment. Application of a brevnotaska for logs on an entrance and the elementary parallel sorting conveyor for boards and gorbylya at the exit is desirable.

On good saws and the adjusted machine the board geometry with an accuracy a plus-minus of 1 mm easily turns out.

Does not demand subsorting of logs. With ease copes with logs from 10 to 55 cm to saw

Has one saw and every time does an individual cut. The sawyer should not consider anything what size fits into the log rest - such and saws.

Machines are capable to work with short forest products from 2 meters.

Can saw a bar of 300*300 mm and a shtaketnik of 16*75 mm. And the bar turns out very equal, it is taken willingly on construction of wooden houses.

One saw at normal service it is possible to saw more than 3 thousand cubic meters of cut timber. At the same time the saw will lose 250-300 mm of diameter.

For work on dirty wood use of hard-alloy and stellitirovanny saws is possible. And hard-alloy tips stand in the summer better, and stellitirovanny - in the winter.

Electricity consumption is very moderate. At the time of a log cut it reaches 50 kW/hour, idling only 7-12 kW/hour. Considering that directly time of a cut makes no more than 25% average electricity consumption about 20 kW/hour.

Cut width at a saw 4 mm thick makes - 5,5 mm, at a saw 3,2 mm thick respectively - 4,7 mm.

Machines are rather reliable. Even at barbarous Russian service several years can hold on. If to watch the machine and in time to tighten bolts, to adjust, grease, in time to change filters, oil, belts, to repair, podvarivat, etc. The machine will serve not one decade on pleasure to the owner.

Have high frost resistance. Change summer M8B oil on winter - VMGZ and work.

Principle of work:

The log by means of the hydroelevator moves on a desktop where it is guided and fixed by hooks. Then the operator, operating a hydraulic actuator, gives a table with a log on a saw and cuts off the croaker. The table comes back to a starting position, the log turns on the cut-off surface, and the second is cut off the croaker. Further by means of a basic wall the required timber size is established, the log by means of a clamping roller nestles on a basic wall and is sawn in the size.

 - With installation on the machine of two driving chains of the giving carriage, smoothness of giving of a log in a pileniye zone was established. The machine has the extended desktop set in motion by two hydromotors through two chains that excludes a carriage distortion with a big weight of logs.

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Options:

The machine in addition can be completed:

• the log hydroelevator -
• the hydraulic manipulator of a log for its kantovaniye and basing -
• the tool-grinding device allowing to sharpen a saw disk without removing it from the machine.
• okorochny mill that in a 2-3raz allows to reduce the number of sharpening and editing of a saw during a shift and increases its service life.

Short description of technology

Professionals carry these machines to a small industrial class. On the one hand they are not so productive as machines of type through passage. On the other hand they are three times more productive than ribbons of a farmer class. The cut is carried out by them individually one saw. Big productivity turns out only at the expense of the cut speed, i.e. giving. The log moves in one place, and products of sawing up give out in another. At the same time carrying out functions of sawing up and transportation of forest products on shop. In it their main difference from machines of deadlock type. Perform work as machines of the first row - disorganize a log on large pieces, and the second row - split forest product and whetstones. It is possible to tell with confidence that such machine is the best option for the organization of the small sawing economy or modernization existing. And for accumulation of productivity they are built in streams on two and on four. Streams on the basis of kruglopilny brevnopilny machines of this class are perfectly supplemented in the second row with tape multisaws, side-cutting machines and tortsovka. All this allows to increase productivity, unloading the main machine. Circular technology on the basis of one-saw machines of type: SK-1200M has the highest speed of cutting: the six-meter log is cut in 8-14 seconds, the board is cut off in 4 seconds. Productivity at a good spirit of crew and mechanization of the okolostanochny equipment to 15 cubic meters of cut timber for the 8th hour shift, i.e. rather high. Allows to work at a temperature to minus 30 degrees Celsius.

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Respectively has low costs of the tool: 3-4 saws it is possible to saw two years. Stability of cutting high, when log not really dirty. The machine carries out functions of the conveyor of production on shop that is not unimportant. The Russian machine possesses easily available and inexpensive elements of hydraulics: hydromotors, pumps, distributors. And most important 3-4 times cheaper than the import analogs. Steel saws are rebated quickly enough. In the winter 2 times in change, and in the summer to 4-5 times in change demand sharpening. Use of hard-alloy and stellitirovanny saws is possible. And it is better to apply hard-alloy saws in the summer, and stellitirovanny - in the winter. Saw 4 mm thick cut width - 5,5 mm. The cut is individual, does not demand subsorting of diameters. Coefficient of an exit suitable on cut timber really 52-56%. If to saw the croaker on a shtaketnik - 56-58%.

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Design features:

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 - - - - - - - - - - - - - - - - - - - - - - - - - Driving "-a ryabukha" - Giving of a log in a zone of a pileniye is carried out by means of driving "-ryabukh"-. Provides smooth giving of raw materials, accurately bases and presses preparation concerning a cut. Speed of giving of a ryabukha changes depending on the speed of giving of the giving carriage (work of these two elements - is synchronous). Giving is carried out from a hydraulic actuator by means of a chain.

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 - - - - - - - - - - - - - - - - - - - - - - - - - Hydraulic karetkaosushchestvlyat giving and return of a log, and also serves as the place for fastening and basing of preparation. Giving is carried out from a hydraulic actuator by means of chains.

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 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Tripper devices on a hydraulic karetkedlya of convenience of the operator on the carriage are provided tripper devices by means of which, if necessary, it is possible to dump the sawn-off material.

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 - - - - - - - - - - - - - - - - - - - - - - - - - The hydraulic elevator of a log (option) the Elevator serves for raising of logs from a floor on a table of the machine. The drive of the elevator is carried out from a hydraulic cylinder. Machine productivity, especially on a tonkomer depends on its speed. The elevator is necessary for work in the elementary technological stream at parallel giving of logs to the machine. For increase of productivity application of a brevnotaska for consecutive giving of logs from the exchange at the level of a table of the machine is obligatory. In this case the elevator can be excluded.

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 - - - - - - - - - - - - - - - - - - - - - - - - - The tripper device (option) the Tripper device serves for purposeful withdrawal of a board aside, at reverse motion of the carriage.

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 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Clamping lineykasluzhit base and a measuring ruler when giving a log. The amount of preparation changes on a stroke ruler the lever.

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 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Uspokoitelyuspokoytel is necessary for reduction of oscillating motions of a body of a saw that opespechivat high quality of the received timber. Are established in front of and behind a saw. Forward uspokoitel are run by screws.

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 - - - - - - - - - - - - - - - - - - - - - - - - - An emphasis for fastening brevnaneobkhody for fastening of a log to the hydraulic carriage. Fixes and fixes a log providing steady provisions of a log at the first to a pro-saw. For movement of an emphasis guides are provided.

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 - - - - - - - - - - - - - - - - - - - - - - - - - The tilter — - "-the Hydronavigator" - (option) the Hydraulic tilter is the powerful tool for orientation of a log on a table. The coefficient of an exit of suitable timber strongly depends on the correct arrangement of a curve log on a table. Tolstomerny logs can weigh more than a ton. Without gidropodyyomnik your workers will break mobile part of a table, resting against it Lomami, turning logs. The tilter is an obligatory option if one operator works at the machine.

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 - - - - - - - - - - - - - - - - - - - - - - - - - - Debarker (option) Or in a different way a mill for removal of bark and dirt in the place of an entrance of a saw to a cut. The drive of a debarker is carried out from the electric motor. Use of a debarker helps to remove dirt from a cut and promotes increase in time between sharpenings of a saw, prolonging the term of its service and reducing time of idle times.

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 - - - - - - - - - - - - - - - - - - - - - - - - - - the Tool-grinding device on the machine (option) Is necessary for subsharpening of a saw on a forward side without removing a saw from a shaft. Allows to work without removal of a saw about one week.

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Technical characteristics:
The sizes of the processed log, mm: - diameter - length	100 - 750 2 000 - 9 000
Thickness of the received timber, mm	16 - 300
Diameter of a saw disk, mm	900 - 1 100
Diameter of an additional top saw disk, mm	710
Speed of rotation of a saw shaft, rpm	1030
Speed - giving stepless, m/min	0 - 96
Productivity on the round wood of m3/hour	2 - 3
Exit of ready timber, %	to 70
Power of an el.dvigatel of a saw, kW	45
Power of an el.dvigatel of an additional top saw, kW	15
Power of an el.dvigatel of the fan, kW	4
Power of an el.dvigatel of an okorochny mill, kW	0,55
Power of an el.dvigatel of the tool-grinding device, kW	0,55
Dimension, mm	21 000x1960x1730
Weight, kg	3 500

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Technical characteristics:
The sizes of the processed log, mm: - diameter - length	100 - 750 2 000 - 9 000
Thickness of the received timber, mm	16 - 300
Diameter of a saw disk, mm	900 - 1 100
Diameter of an additional top saw disk, mm	710
Speed of rotation of a saw shaft, rpm	1030
Speed - giving stepless, m/min	0 - 96
Productivity on the round wood of m3/hour	2 - 3
Exit of ready timber, %	to 70
Power of an el.dvigatel of a saw, kW	45
Power of an el.dvigatel of an additional top saw, kW	15
Power of an el.dvigatel of the fan, kW	4
Power of an el.dvigatel of an okorochny mill, kW	0,55
Power of an el.dvigatel of the tool-grinding device, kW	0,55
Dimension, mm	21 000x1960x1730
Weight, kg	3 500

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 -

Options:

The machine in addition can be completed:

• the log hydroelevator -
• the hydraulic manipulator of a log for its kantovaniye and basing -
• the tool-grinding device allowing to sharpen a saw disk without removing it from the machine.
• okorochny mill that in a 2-3raz allows to reduce the number of sharpening and editing of a saw during a shift and increases its service life.

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